Unique tags are often added to items to prevent counterfeiting and tampering. While there are many techniques for generating unique patterns, tags that are inexpensive, scalable, easy to read, and difficult to replicate are particularly useful for tracking applications. In this work, we present a novel tagging concept that utilizes self-assembly methods to create physically unclonable patterns using magnetic particles. By combining a distribution of Nd-Fe-B magnetic particles with a hard polymer inside a strong magnetic field, patterns are generated that are easily read using magneto-optic techniques. Image processing and template matching techniques are then used to determine the likelihood that two different magnetic tags are classified as the same. For optimal selections of particle percent mass, statistical analysis predicts that pattern matching yields at most one false positive for every 10¹⁵ true positives. Results further illustrate that variations in particle size and particle percent mass have a strong effect on the predicted pattern uniqueness. Finally, a magnetic field model was then used to help predict broad trends in pattern statistics and particle structures. This project shows that magnetic self-assembly patterns hold promise as unique embedded tags for a broad range of applications from microelectronics to luxury goods to low-cost off-the-shelf items.
The self-assembly manufacturing process for permanent magnetic patterns is illustrated. Magnetic particles of varying sizes are placed into mold and then magnetized with an external magnetic field, which arranges the particles into random column patterns. The mold is filled with a polymer and once cured, the composite has a residual magnetic field and unique magnetic patterns on the top and bottom.
Image A and Image B, which are two images of the same tag taken with different orientations, are compared using image template matching. The SURF features of each image are paired, and an estimation of the geometric transform is computed and overlaid to check if the two images come from the same sample.
N. Kohls, A. X. Zheng, J. Kim, G. Mohler, and Y. C. Mazumdar, “Magnetic Tags with Unique Self Assembly Patterns for Tracking Applications,” Journal of Magnetism and Magnetic Materials, vol. 535, 168045, 2021 [https://doi.org/10.1016/j.jmmm.2021.168045]